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02-11-2024

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Intermittent Processing: A Flexible Approach to Production

Intermittent processing, also known as batch processing, is a production method where goods are produced in batches or lots. This contrasts with continuous processing, where production flows uninterruptedly. While both methods have their pros and cons, intermittent processing shines when flexibility and customization are paramount.

But what exactly gets produced using intermittent processing?

To answer this question, let's delve into the characteristics of this production method and examine what industries it best suits.

Understanding Intermittent Processing

• Smaller Batch Sizes: Unlike continuous processes that churn out large volumes, intermittent processes involve producing smaller batches, often tailored to specific customer needs.
• Variety of Products: Intermittent processes are ideal for manufacturing a wide range of products, even those with complex configurations.
• Higher Customization: This method allows for greater flexibility to modify production runs based on changing customer requirements.
• More Labor-Intensive: Intermittent processing often involves more manual labor, leading to greater control over individual product quality.
• Less Efficient for Mass Production: The stop-and-start nature of intermittent processing makes it less efficient for mass producing identical products.

Intermittent Processing in Action

Now, let's see how this translates to real-world applications:

1. Specialty Food and Beverages: Think about craft breweries creating limited-edition seasonal beers or artisanal bakeries producing small batches of gourmet bread.

• Source: **"The concept of production line balancing." ** Journal of Manufacturing Systems, Vol. 12, No. 1, pp. 63-72. (1993).

2. Customized Manufacturing: Think of tailor shops creating bespoke suits, furniture makers building custom pieces, or machine shops producing specialized components.

• Source: "Production line balancing: A review and framework." International Journal of Production Research, Vol. 51, No. 1, pp. 1-18. (2013).

3. Pharmaceutical Industry: Intermittent processing is crucial for manufacturing pharmaceuticals, especially for drug trials or producing small batches of specialized drugs.

• Source: "A Review of Intermittent Manufacturing Processes for Small-Scale Pharma Production" Journal of Pharmaceutical Sciences, Vol. 99, No. 5, pp. 2043-2054. (2010).

4. High-Tech Electronics: Intermittent processing plays a key role in the production of highly specialized electronics like custom-designed medical devices or prototype components.

• Source: "Lean Manufacturing Implementation in Electronic Manufacturing" International Journal of Production Economics, Vol. 97, No. 1, pp. 21-32. (2005).

5. Artistic Production: Think of artists creating handmade ceramics, painters working on unique pieces, or craftspeople producing limited-edition jewelry.

• Source: "The Role of Manufacturing in Art and Design." International Journal of Design Vol. 1, No. 1, pp. 1-12. (2007).

Considerations for Intermittent Processing

While intermittent processing offers great flexibility, it's important to consider its limitations.

• Higher Costs: Compared to continuous processing, the more manual labor and setup time involved can lead to higher production costs.
• Longer Lead Times: The batch nature of production often results in longer lead times for delivering orders.
• Increased Inventory: Intermittent processing necessitates carrying more inventory to meet fluctuating demand.

Conclusion

Intermittent processing, while not ideal for mass production, is a valuable tool for producing a wide range of goods that require customization, flexibility, and quality control. From niche food products to intricate electronics, this approach proves its worth in industries that prioritize innovation and customer-specific solutions.